FloorOps Mobile – Real-time Industrial Equipment Telemetry App
Industrial IoT mobile app cutting unpredicted machine downtime by 41%
Visit live project →Challenge & Solution
The Challenge
Factory floor technicians were unaware of overheating machine components until sudden line failures occurred, causing costly emergency shutdowns.
Our Solution
Engineered an offline-first Flutter industrial mobile application receiving live MQTT sensor metrics and alerting technicians to machine anomalies.
App Development Details
Platforms
Core features
- Live MQTT machine vibration & temperature telemetry
- One-tap maintenance work order creation with photos
- Offline-first database sync for shielded factory rooms
- Critical audible alert push notifications for threshold breaches
Our Process
Sensor Telemetry Mapping
Defined MQTT payload protocols for vibration and heat sensors
Offline Sync Engine
Built local SQLite database to cache logs in dead WiFi zones
Rugged UI Design
Created high-contrast, large-button interfaces for gloved operation
Plant Deployment
Installed and tested on industrial Android tablets across 3 plants
Results
Tools & Technologies
“FloorOps Mobile caught three major machine bearing failures before they caused catastrophic plant shutdowns. An invaluable tool.”Frank Kowalski, Plant Engineering Chief - Apex Solutions
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